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In this research, mono-crystalline silicon [1 0 0] was used as workpiece material.Silicon is one of the most commonly used materials in micro applications .The mechanical properties, which are summarized in Table 1, strongly influence the material removal mechanisms.Mono-crystalline silicon [1 0 0] has a low critical fracture toughness of K c = 0.9 MPa m 1/2 and a …

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Micro-grinding is a tool based mechanical micromachining process which is mostly applied to create and finish 3D micro-features on hard and brittle materials such as glass, silicon, alumina, etc. Miniature-sized abrasive tool comes in physical contact with the workpiece and removes the unwanted material with mostly nanometric undeformed chip thickness and hence …

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In this study, a comprehensive model to predict micro-grinding forces is discussed and compared with experimental data of micro-grinding. Based on modeling techniques of thermal and mechanical deformation on the micro-grinding zone that were presented in Park and Liang, a model was developed to predict micro-grinding forces, incorporating material properties as …

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